MEDICAL AIR COMPRESSORS
Medical air compressors are specialized equipment used in the medical field, capable of compressing air into high-pressure gases that are used to power medical equipment and instruments, such as ventilators, surgical instruments, dental equipment, and more.
As a professional manufacturer focusing on R&D, manufacturing, sales, and service of air compressors, Amcaremed takes product quality as fundamental, through the improvement in material, die-casting, and production process, which makes Amcaremed air compressors can operate continuously and trouble-free in harsh environments, such as high altitude, extreme cold, heat, and humidity.
Amcaremed air compressors include screw series, scroll series, and piston series, which have been awarded CE certificate and exported to many countries and regions, and gained wide praise from customers.
Oil-Free Scroll Medical Air Compressor
AmcareMed oil-free scroll medical air compressor systems are designed and manufactured according to ISO 13485 and EN 61000 standards. Provide hospitals, nursing homes and other medical facilities with stable, reliable,clean and energy efficient compressed air.
lt consists of two or more air compressors, air tank, control system, dryer,filters, etc. With various filter and drying, remove harmful gases, bacteria,oil and water from compressed air. It is an ideal choice for the medical device industry and other occasions requiring clean compressor air.
Features
- Provide 100% oil-free air
- High efficiency, low specific power and high energy efficiency
- Maintenance-free, the maintenance interval is not less than 10,000 hours
- Under standard working conditions, the vibration of main unit is less than 7.1mm/s
- The whole system is packaged and shipped for quick and easy installation, turn on the power to start running
- Compact structure, small footprint, can be installed wherever it is needed without restrictions
- All air compressor systems are 100%tested before despatch
High Quality Scroll Pump
The main unit structure is very compact, the number of main parts is 1/10 of the piston type, also less than the screw type air compressor. The low pressure structure and the frame structure optimize the bearing force; Using asymmetriclines, the exhaust gas is continuously stable. The waist type exhaust port avoid sthe energy loss of over compression or under compression.
Intelligent Control System
The intelligent control system uses the liquid crystal display screen, can remote control and multiple hosts chain control. The system adopts PLC control, displays all status information. The number of compressor operating units automatically increased and decreased while ensuring the required amount of compressed air to ensure the steady supply air to the system.
Perfect Alarm Monitoring System
Built-in alarm system, real-time monitoring of the system’s operating status, when the local value exceeds the set range or system failure will trigger acoustic and optical alarm, the alarm signal can be output remotely.
Scroll Compression Principle
The scroll air compressor is a continuous positive
displacement compressor consisting of a fixed involute vortexdisk and an involute vortex disk that is eccentrically rotated.With the translational rotation of the vortex disk, the volumein each compression chamber constantly changes, achievingair suction and compression.
System Process
Structure
1.5/2.2/3.7/5.5kw
7.5/11/15/18.5kw
22/30/37kw
Reciprocating Piston Medical Air Compressor
AmcareMed reciprocating piston air compressor unit contains two or moreoil-free piston pumps.
The compressors are rotary, oil-less reciprocating, air-cooled design, provides clean & oil free air by using composite resin piston to reduce heat and increase service life.
The system is controlled with a PLC touch screen, equipped with three-stage filtration unit, automatically controlled drain valve, adsorption dryer, pressure sensors, dew point and carbon monoxide concentration alarms and air tank.
Features
- Provide 100% oil-free air, and no oil will enter the compression chamber
- PLC controller ensures each compressor running time sequence and turn around working according pressure value
- The rotor is processed through multiple processes to ensure the accuracy and reliability
- Each stage of compression reduces the pressure ratio, reduces bearing load and extends the life of the host machine
- The trouble-free operation time of the equipment is not less than 50,000 hours.
- Wide range of exhaust gas, independent of pressure, can adapt to a wide range of pressure and cooling capacity
Unique Oil-free Compressor Structure
Completely oil-free structure design, oil-free operation, greatly reduce the cost of the air purification system and provides better air quality.
Special Precision Components
- Graphite gasket, high temperature, non-toxic and environmentally friendly
- Aluminum alloy cylinder with better cooling effects
- Fully sealed bearing, filled with special high-temperature grease to ensure continuous operation at high temperatures
Intelligent Electric Control Box
- PLC + touch screen control
- Use film capacitance measuring gauge, high measurement accuracy, corrosion resistance, measurement results are not affected by the measured gas
- Achievable: Reliable protection of the air pump, automatic or manual control of the start and stop of the air pump, and the ability to modify the pressure set point
Structure
- Piston air compressor
- Electric control box
- Air tank
- Adsorption dryer
- Filter
Why Use AmcareMed Medical Air Compressors?
Medical Specialised
Amcaremed air compressors are specially designed to continuously provide medical quality air that meets medical grade standards and the products are CE certified.
Duplex system, multiple use and one backup
The system is “duplexed” so that failure of any one function will not affect the integrity of the medical compressed air supply, ensuring a stable supply of medical air.
Safe and reliable
AmcareMed medical air compressor is equipped with over-voltage protection, over-heat protection, over-current protection and other safety protection functions to ensure the safe and reliable operation of the equipment.
Easy Maintenance
The simple structure of the equipment is easy to disassemble and maintain, and it is equipped with an intelligent control system, which can real-time monitor the operating status of the equipment and early warning of faults, so that users can find and solve problems in time.
Strong adaptability
AmcareMed medical air compressor can adapt to different environmental conditions, such as temperature, humidity, air pressure, etc., to ensure the stable operation of the equipment.
Environmentally friendly and energy saving
Adopting oil-free design, it will not produce oil and exhaust gas, which is friendly to the environment and meets the requirements of environmental protection.
Some things you want to know about air compressors
A medical air compressor is a piece of equipment specifically designed for use in the medical field to provide clean, compressed air to supply medical equipment and operations. It is commonly used in hospitals, clinics, emergency centers, and other medical facilities.
Medical air compressors have the following features and functions:
High cleanliness requirements: medical air compressors need to be able to provide clean air to ensure the health and safety of patients. Therefore, they are often fitted with filters and other clean equipment to remove particles and impurities from the air.
Stable Output Pressure: Medical equipment has very strict requirements on air supply, so medical air compressors need to be able to provide the required compressed air stably to ensure the normal operation of medical equipment.
Compliance with medical standards: Medical air compressors need to comply with the relevant standards and regulations of the medical industry to ensure their safety and reliability in the medical environment.
Well-designed: Medical air compressors are usually designed to be compact and quiet, making them easy to install and operate in medical facilities.
Overall, medical air compressors are an indispensable piece of equipment in medical facilities. They provide a critical supply of compressed air for medical equipment and surgeries, ensuring the smooth running of medical operations and the health and safety of patients.
The working principle of a medical air compressor usually includes the following steps:
Suction: The medical air compressor introduces outside air into the interior of the machine through a suction system.
Filtration: The introduced external air passes through a series of filtration systems to remove fine dust, bacteria and other impurities to ensure the cleanliness of the air.
Compression: The filtered air enters the compression chamber, where a piston or rotary mechanism compresses the air and increases its pressure.
Storage: The compressed air is stored in a tank or storage system in case it is needed for medical equipment and surgery.
Supply: When compressed air is needed for medical equipment or surgery, the air is released and supplied to the equipment or operation that needs it.
Medical air compressors are usually equipped with a series of sensors and controllers during operation to monitor and regulate parameters such as air pressure, temperature and cleanliness to ensure that the air supplied meets medical standards and requirements.
These steps and systems are designed to enable medical air compressors to provide a stable and reliable supply of clean compressed air to medical equipment and surgical operations, ensuring the safety and smooth running of medical services.
There are many kinds of air compressors, according to its working principle, such as volumetric type, power type, etc., commonly used in hospitals are mainly volumetric compressors.
Air compressors commonly used in hospitals are mainly volumetric compressors. Common types of volumetric compressors are oil (oil-free) piston compressors, screw compressors, oil-injected sliding vane air compressors, oil-free rotary tooth air compressors, and oil-free scroll air compressors.
In the process of purchasing air compressors, the two most important parameters are one is the amount of air and the other is the air pressure, the air pressure is relatively easy to determine. But the demand for air consumption will be more difficult to calculate accurately, especially when there are more air ports and many times there is a difference in the amount of air used at various times of the day. If you are not sure of the exact amount of gas you need, you can consult Amcaremed and let our professional engineers do the calculation.
Steps to determine air consumption
Firstly, determine the amount of air required for each air-using equipment to run continuously without interruption. The air consumption of each piece of equipment can be provided by the manufacturer, but not the sum of the total air consumption of these devices as the basis for the total air compressor station. This may cause the air compressor equipment selection is too large to cause unnecessary waste.
Understand the length of time each air-using equipment, in addition to transporting gas and other continuous air-using equipment, most of the air-using equipment generally do not continue to use gas. So you should take an average of the time of use as a factor or determine a percentage. Generally the average time of gas use is then between 20 and 60%.
Determine the simultaneity coefficient, because not all gas-using equipment uses gas at the same time. The coefficient of simultaneity is determined because not all equipment uses air at the same time, and it is a value accumulated during the process of using air by more than one air-using equipment.
Compressed air demand
The continuous air consumption of each air-using equipment and tool is multiplied by the corresponding air consumption time coefficient and simultaneity coefficient, and this value can be used as the average air consumption of each air-using equipment in the air-using network.
Points to note
The gas consumption of each gas-using equipment is for new machines, and the gas consumption will increase by 5% to 10% with the increase of the usage time.
Pay attention to gas line leakage, which is difficult to avoid but needs to be checked regularly. Generally 5% of gas leakage will be taken into account.
It is necessary to determine the pressure of gas consumption with the equipment manufacturer.
Determine whether it is necessary to increase the gas consumption or add gas equipment at a later stage.
Atmospheric pressure has a great impact on the performance of air compressors. Changes in atmospheric pressure directly affect the amount of exhaust volume, which should be noted. This can be understood in this way: the atmospheric pressure is actually the mass of the air column per unit area from the ground to the top of the atmosphere. It can be seen that if the plateau area, the air column is naturally shorter, the density of the air is also smaller, the atmospheric pressure is also lower. The air compressor is usually directly inhaled into the atmosphere, if in the plateau area, compared with the plains near the sea level, because the density of the air is small, the air inhaled is also less, the amount of air discharged will naturally become less.
Regarding altitude, because the earth itself is not really round, the average altitude refers to the average of multiple mapping points around the world, for general reference only. Regarding atmospheric pressure, in addition to the altitude factor, it is also related to temperature and humidity, so the atmospheric pressure is higher in the dry winter season and lower in the rainy summer. Of course, the influence of these factors on the atmospheric pressure is not large, within 3%.
Effect of altitude on air compressor.
The higher the altitude, the thinner the air, the lower the atmospheric pressure, the higher the compression ratio;
The higher the altitude, the worse the cooling effect (air-cooled), which can cause the motor temperature rise is too high;
The higher the altitude, the lower the volumetric flow rate of the compressor at the same speed.